There room three techniques used to develop salt: solar, evaporation and rock mining.

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Solar Evaporation Method

This is the oldest method of salt production. It has been used since salt crystals were very first noticed in trapped pools of sea water. Its use is handy only in heat climates wherein the evaporation rate exceeds the precipitation rate, either each year or for expanded periods, and also ideally, where there space steady prevailing winds. Solar salt manufacturing is, typically, the capturing of salt water in shallow ponds whereby the sunlight evaporates many of the water. The concentrated brine precipitates the salt i m sorry is climate gathered by mechanical harvesting machines. Any impurities that might be present in the brine are drained off and also discarded prior to harvesting.

Usually two species of ponds are used. Very first is the concentrating pond, wherein the braided water from the s or salt lake is concentrated. The second is referred to as the crystallizing pond, whereby the salt is in reality produced.


Crystallizing ponds range from to 40 come 200 acres through a foot-thick floor the salt resulting from years of depositions. Throughout the salt-making season of 4 to five months, brine flows consistently through this ponds. This is a saturation brine solution, containing as lot salt together it can hold, for this reason pure salt crystallizes out of the equipment as the water evaporates. Natural chemical impurities are returned to the salt water source.

Rock Salt Mining Method

Morton additionally uses the 2nd oldest an approach of developing salt – underground mining. This is most likely the most dramatic method of collection salt. Big machines take trip through huge cave-like passageways performing various operations.

Salt mines are among the the safest of mines. Lock are additionally the most comfortable to work-related in. While mine temperature varies v depth, the typical temperature remains around 70° F year round.

Salt may appear in veins, as does coal. Veins are the original bedded salt deposits. Salt likewise may be discovered in domes, which were created when earth pressures required salt up through cracks in the radical from depths as good as 30,000 or 40,000 feet; lock resemble plugs the almost-circular shape a few hundred yards come a mile across. Some domes take place close come the surface. Both domes and also veins space mined in a similar way. Many domes in north America are located in the southern from Alabama to Texas with many out under water in the Gulf of Mexico.


To enter a salt mine, miners go down a obelisk from the Earth’s surface to the salt bed. There are two shafts in every Morton mine – one for personnel and also one to reduced materials and also equipment into the mine, and also to hoist the mined absent salt come the surface. The shafts additionally are offered to deliver a consistent supply of fresh air come the miners while they work-related hundreds to countless feet below the surface. Many mine shafts room lined v a concrete wall surface called a tower liner.

Salt is mined by the room and also pillar method. The is gotten rid of in a checkerboard pattern to leave permanent, solid salt pillars for mine roof support. Normally 45 to 65 percent of the salt is removed. The room height may typical 18 feet in a bedded deposit to 100 feet in a dome mine.

Normally, the an initial operation is undercutting. Big machines reduced a slot 10 or an ext feet in depth across the bottom the a hard salt wall. This leaves a smooth floor because that picking increase the salt after blasting.

Next, little holes space drilled right into the salt wall to a depth that 10 or more feet and also explosives are loaded right into the drilled holes. ~ the work-related shift, the explosives are set off electrically. Several hundred to numerous thousand loads of absent salt space blasted and also fall top top the mine floor.

Equipment is provided to load and also haul the salt to machines that crush and feed the salt top top a conveyor belt. The lumps are conveyed come a series of stations because that crushing and added sizing of the lumps. The salt is then put in a warehouse bin come await hoisting come the surface.

The above ground handling of the absent salt consists of screening the mined salt right into various marketable size by sorting through mechanically operated screens. As soon as separated, each dimension is conveyed to its individual warehouse bin to await packaging for distribution or to be loaded as bulk salt into railroad cars, trucks, river barges or lake boats for distribution to customers.

Vacuum Evaporation Method

Another technique of salt production used by Morton Salt is the evaporation the salt brine by vapor heat in big commercial evaporators, dubbed vacuum pans. This technique yields a an extremely high purity salt, good in texture, and also principally offered in those applications inquiry the highest possible quality salt.

The an initial part of the procedure is well-known as solution mining. Wells room drilled from several hundred to 1,000 feet apart into the salt deposit. This wells are associated via lateral drilling, a recently developed technology. As soon as the wells space connected, the solution mining operation begins: water is pumped under one well, the salt listed below is dissolved, and the resulting brine is compelled to the surface through the various other well. The is climate piped into big tanks because that storage.

Next, the brine is pumped right into vacuum pans. These are large closed ship under vacuum around three stories high. They are typically arranged in a series of three, four or five, with each one in the line under better vacuum 보다 the preceding one. This series of vacuum pans operates ~ above a very straightforward principle: Whenever push is lowered, the temperature in ~ which water will boil is additionally lowered. For instance, under common air pressure at sea level, water boils in ~ 212°F. However at ten thousand feet above sea level, where air press is much less, water boils at 194°F. Vacuum pans might operate at as low together 100°F.

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In the vacuum pan process, heavy steam is fed to the very first pan. This causes the brine in the pan to boil. The steam from the boil brine is then provided to warm the brine in the 2nd pan. The pressure in the 2nd pan is lower, permitting the vapor made by the boiling in the first pan to boil the brine in the 2nd pan. The press is lessened still more in each prospering pan. This permits the vapor made by the cook brine in the vault pan to boil the brine in the next pan. If the cook operation can be done with simply one pan, number of pans in a row produce more salt per pound of steam, thus enabling greater power efficiency.